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Special Purpose Machines
 
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Power Quality Solution

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Power Quality Solution
Power Quality Solution
Active Harmonic Filter (LIEBERT AF3)

Generation Active Harmonic Filter. State-of-the-Art active filter, that dynamically cleans up Harmonics and improves Power Factor, for all types of electrical installations. It has dynamic control features and has no resonance effects, no reactive power circulation, no passive components.


FEATURES –
arrow gif 32 bit, DSP control
arrow gif Employs high speed IGBTs in power circuit
arrow gif Closed loop active filter with source current sensing
arrow gif High attenuation up to 96% of individual harmonics
arrow gif Programmable selective harmonic elimination
arrow gif PF compensation, leading as well as lagging Load balancing
arrow gif PF can be programmed from 0.7 to unity
arrow gif Selection between PF and harmonic compensation
arrow gif Remote monitoring and diagnosis
arrow gif Self current limiting, under overloading condition
arrow gif Automatic current limit modification with respect to ambient temperature
arrow gif Helps compliance to IEEE 519
arrow gif IEC / EN 62040 - 2 category C3
arrow gif User friendly PC interface


BENEFITS TO CUSTOMER-
arrow gif Safe and reliable AC electrical distribution systems
arrow gif Overloading and overheating of the neutral conductor cancelled
arrow gif Nuisance tripping of protection circuit breakers avoided
arrow gif Improved power quality
arrow gif Reduction of the THD v
arrow gif Cancellation of the voltage potential on the neutral conductor
arrow gif Increased lifetime of AC distribution system equipment
arrow gif Over-sizing cables, transformers and other AC distribution equipment avoided
arrow gif Compliance of installations with harmonic standards ensured
arrow gif Improved power factor
arrow gif Lower energy expenses/bills
 
AREAS OF USE
Due to the higher costs in direct comparison with passive filter solutions, active filters are mainly used in the following cases
arrow gif In systems in which no, or only limited, additional capacitor power may be installed (power factor close to 1)
arrow gif Clearly defined harmonic level (THD-U) e.g. critical production with long process chains (chemical industry semiconductor production)
arrow gif High neutral conductor currents (e.g. 3 harmonic)
arrow gif Unsymmetrical load on networks
arrow gif High dynamic of the harmonic distortion and reactive power
arrow gif Highest harmonic distortion or weak grids
 
TYPICAL AREAS OF APPLICATION
arrow gif Oil, gas and steel industry
arrow gif Welding machines
arrow gif Water treatment
arrow gif USV systems, computer centres
arrow gif Cement and automobile industry (computer and network connections)
arrow gif Paper industry
arrow gif Banks and data centre
arrow gif Tooling machines, drive technology frequency converter, servo applications, DC drives, DC supplies)
arrow gif Elevator industry, tunnel supplies (ventilation).
 
AF3 - Next Generation Active Filter
Liebert AF3 latest technology to eliminate harmonic injected into the mains supply by non linear loads, as well supplies inductive power demanded by the load, so as to correct input power factor to near unity.
AF3 - Next Generation Active Filter

Current harmonic elimination is achieved by sensing load currentand extracting harmonic current signal. This and the reactive current signal, together are used to generate a reference for the controlled current source connected at the PCC(point of common connection) of source and load. This results in mains supplying only real power for the load and reactive and harmonics being sourced from the AF3.This is carried out dynamically,so that any change in the load pattern or its nature is immediately responded without any manual intervention.

In the following example first figure shows the recorded input current waveform of a six pulse thyristorised rectifier.

Bottom figure shows considerable improvement in the waveform due to AF3 connected in shunt.

One is with only harmonic correction and the other is with power factor and harmonic correction.

 
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APFC Panel
We are engaged in offering a quality range of APFC Panels. These products are acknowledged for their attributes such as sturdy construction, trouble-free operations, reliability and durability. In electrical power networks, ranging from the industrial electricity network through to office buildings,system perturbation occur when operating electrical and electronic loads. We refer to network perturbation when the original “clean” sine wave of the voltage or current changes.
 
APFC Panel
APFC Panel

Detuned APFC Panel

Use of both capacitive and inductive devices in distribution systems leads to resonance phenomena, resulting in extremely high or low impedance values. These variations in impedance modify current and voltage in the distribution system

 
Performance Results
Features :
arrow gif Modular type
arrow gif Very small foot print
arrow gif Advanced controller with FUZZY logic
arrow gif Easily scalable
arrow gif MODBUS, PROFIBUS connectivity
arrow gif PF compensation, leading as well as lagging Load balancing
arrow gif Remote monitoring and diagnosis
arrow gif Self current limiting, under overloading condition
arrow gif Helps compliance to IEEE 519
arrow gif User friendly PC interface
arrow gif Main Purpose: Saving Cost
      • Correct and flawless functioning
      • Long operating life (>8 years)
      • Safe operation
arrow gif Modern requirements: Power Quality
      • Mitigation instead of amplification of harmonics

Benefits
arrow gif Elimination of reactive power drawn from power utilities
arrow gif Reduced electricity costs
arrow gif Reduction of harmonic voltage and current distortion
arrow gif Avoidance of resonance
arrow gif Lower investment for new equipment (KVA release).
arrow gif Stabilizing line voltage, power supply
arrow gif Overall improvement of power quality
arrow gif Longer service life of APFC and equipments.
arrow gif Reduced maintenance cost.
arrow gif Lower failure risk for production equipment
 
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Dynamic APFC Panel
APFC Panel
For use with rapid and high load changes

Dynamic PFC systems are particularly used in applications with rapid and high load changes. These are automatically regulated systems for central compensation in low voltage distribution boards or for group compensation of sub-systems.De-tuned PFC systems for use in applications with non-linear loads i.e. harmonic loads.There are various designs tailor-made to suit your individual application.

 
Advantages:
arrow gif Improved power quality i.e. high inrush currents from power capacitors are avoided
arrow gif The lifespan of PFC systems is increased
arrow gif The safety of the full system is significantly increased
    (i.e. damages due to defective contactor and as a result of exploding capacitors are avoided)
arrow gif Extremely rapid regulation of the power factor and therefore consequential reduction of reactive
    power costs and kWh losses
arrow gif Voltage stabilisation (e.g. network support during the start-up phase for large motors)
arrow gif Improved utilization for energy distribution (transformers, cable, switch gear etc.) throug the elimination of power peaks
arrow gif Process times can be shortened (e.g. welding)

Typical applications
arrow gif Automobile industry (welding machines, presses...)
arrow gif Elevator systems and cranes
arrow gif Start-up compensation for larger motors
arrow gif Drilling rigs in oil production
arrow gif Wind power plants
arrow gif Welding
arrow gif Steel production
arrow gif Plastic injection moulding units
arrow gif Fishing boats
 
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Real Time Power Factor Corrector (RTPFC)
 
Real Time Power Factor Corrector

Dynamic PFC systems are particularly used in applications with rapid and high load changes. In such cases, conventional PFC systems are not fast enough to follow the load changes which means that these systems are either under compensated or overcompensated.
Electromechanical contactors are not suitable for these types offrequent switching cycles. If contactors or capacitor contactors are still used in such applications, the contactors are worn out very quickly and this can lead to significant safety risks for the whole system. Dynamic PFC systems avoid this problem with the help of semiconductors. Semiconductors gently connect thecapacitors to the network i.e. without network perturbations and capacitor stresses.

 
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